Fold the circular ears in between so that they stay inside ( you can also leave them outside according to the aesthetics you want).Place and iron the upper layer (any fabric, it this case the pink one). Iron the interior fabric that comes with glue on the cardboard in order to fix their positions.Cutting out the internal skeleton out of cardboard with 1mm offset.Here is the step by step process for the 3 layer sandwich technique where one can use any kind of fabric. Each student chose different material to work with, customized the Hatori variating in the number of folds, the angles and adding custom patterns for perforations or engravings. Here are some origami versions that we made in Fab Lab Veritas, in Costa Rica, during the International Course on Digital Fabrication Technologies Applied in Fashion. It can be out of the same material or it could be also elastic so that the Hatori fits and stays in your head better. The stripe that goes around the hat is actually the part that maintains the whole origami. The textile should be thick enough to maintain the folds. The material is the most important if we want to make an origami directly out of one textile fabric layer. We have developed different techniques of making the origami hat from different materials. Once dried, the folding process starts and a ribbon to hold the foldings is placed on the inner side of the hat. Next, they are glued together layer by layer, occasionally placing them in the vacuum press. The process starts with laser cutting desired fabric to eventually be the outer layers and the skeleton. Using a program like Rhinoceros with Grasshopper plug in, one can play with parametrics of the hat to personalize it. The idea behind the hat was to create a 3D matter out of a 2D production, laser cutting, through origami folding.
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